Baby Pants Production Process
1、Raw Material Preparation: Before production begins, the factory staff prepares the necessary raw materials.
2、Core Flattening And Shearing: The first step in the production process is to flatten and cut the cotton core. Made of absorbent materials, the cotton core is pressed into an even thickness by machines, then cut to size, forming absorbent cores that fit the pull-up pants.
3、Surface Wrapping: The cut cotton cores are fed into a wrapping machine, where non-woven fabric layers are placed on both the top and bottom, enveloping the cores in between.
4、Top Sheet Compound：An additional absorbent top layer material is compounded onto the wrapped layer.
5、Simultaneous：The bottom layer compositing process includes several steps:
Cartoon Printing: Decorative designs are printed on the bottom non-woven fabric, making the pull-up pants more appealing.Wetness Indicator: A wetness indicator material is added to the back sheet, changing color when the pull-up pants are wet, alerting parents to change them.Spandex: Spandex is incorporated into the waistband area to enhance elasticity, ensuring the pull-up pants fit snugly around the baby's waist to prevent leaks.Glue Adhesion: Glue is used to securely bond the various layers together, ensuring the structural stability of the pull-up pants and preventing them from coming apart.
6、360° Waist bonding: A 360° waistband design is added and adhered to the waistband area. This design provides all-around fit and support, making the pull-up pants more comfortable and leak-proof.
7、Finished Product：The pull-up pants are neatly stacked by a stacking machine to form finished product sheets. They undergo strict quality checks to ensure each pull-up pant meets the standards.
8、Inner and Outer Packaging: The finished product sheets are grouped into specified quantities and packed into inner packaging bags. The outer packaging involves sealing to prevent moisture or contamination.
